
SERIES 552A/553A COMMERCIAL PUMPS INSTALLATION/OPERATION/PARTS MANUAL 035299 REV. 03/07/03 INSTALLERS - IMPORTANT In addition to
GASBOY 552A/553A Commercial Pumps 2-4 03/07/03 SUPPLY LINE Always start at the pump and work toward the tank. Use new galvanized or fiberglass (s
Installation 03/07/03 2-5 BASE LAYOUT - 011982
03/07/03 3-1 Section 3 WIRING Customers & installers having any questions pertaining to the installation should contact their GASBOY distr
GASBOY 552A/553A Commercial Pumps 3-2 03/07/03 CIRCUIT BREAKERS Power to the unit must be supplied from a dedicated 20 to 30 amp breaker. No othe
Wiring 03/07/03 3-3 Pulser Wiring Pulser wiring must be 18AWG. If it is run in the same conduit as the AC wiring, it must also conform to the fol
GASBOY 552A/553A Commercial Pumps 3-4 03/07/03 Conduit Size To connect the rigid conduit for the motor, start at the electrical connection box in
Wiring 03/07/03 3-5 WIRING DIAGRAM - 024206 115 VAC Wiring 230 VAC Wiring 380 VAC Wiring Pulser Wiring
03/07/03 4-1 Section 4 TESTING AND OPERATION TESTING THE INSTALLATION Before placing the pump into full operation, you should first test the
035282 Rev. 1267 GASBOY INTERNATIONAL LLC. 707 North Valley Forge Rd. Lansdale, PA, 19446 ● (215) 855-4631 ● FAX: (215) 855-0341 IMPORTANT WAR
03/07/03 5-1 Section 5 MAINTENANCE AND TROUBLESHOOTING GENERAL GASBOY pumps are designed and constructed to give many years of uninterrupted
GASBOY 552A/553A Commercial Pumps 5-2 03/07/03 LUBRICATING THE PUMP’S COMPONENTS The following illustration shows the lubrication locations for yo
Maintenance and Troubleshooting 0124 5-3 CLEANING THE STRAINER Once every three months, remove strainer cap using the correct wrench and turning i
GASBOY 552A/553A Commercial Pumps 5-4 03/07/03 ADJUSTING THE BELTS A loose belt reduces pump output due to slippage, and results in excessive wear
Maintenance and Troubleshooting 0124 5-5 TROUBLESHOOTING Possible Cause Checks Corrective Action Failure of bypass valve causes pump to stall co
GASBOY 552A/553A Commercial Pumps 5-6 03/07/03 PREPARING USED PUMPS FOR STORAGE Special care should be taken when pumps are removed from service p
03/07/03 6-1 Section 6 PARTS LIST GENERAL This section lists parts information for the 550A Series pumps. Using part numbers when ordering w
GASBOY 552A/553A Series Commercial Pumps 6-2 03/07/03 PANELS AND TRIM DIAGRAM
Parts List 1212 6-3 PANELS AND TRIM PARTS Item Part No. Description 1 Dial Enclosure Assembly (See Dial Enclosure breakdown) 2 035903 Dial Mas
03/07/03 Contents-1 CONTENTS IMPORTANT WARNINGS AND SAFEGUARDS Section 1: INTRODUCTION Purpose...
GASBOY 552A/553A Series Commercial Pumps 6-4 03/07/03 CHASSIS ASSEMBLY - FRONT AND REAR VIEW DIAGRAM
Parts List 03/07/03 6-5 5CHASSIS ASSEMBLY - FRONT AND REAR VIEW PARTS Item Part No. Description 1 Register Assy. w/start-stop linkage Reg
GASBOY 552A/553A Series Commercial Pumps 6-6 03/07/03 ADAPTER ASSEMBLY Item Part No. Description 1 003612 Adapter 2 011065 Bearing Insert 3 0274
Parts List 03/07/03 6-7 DIAL ENCLOSURE ASSEMBLY Item Part No. Description 1 026333 Dial Enclosure Assembly, Complete This assembly include
GASBOY 552A/553A Series Commercial Pumps 6-8 03/07/03 METER ASSEMBLY DIAGRAM
Parts List 03/07/03 6-7 METER ASSEMBLY PARTS Item Part No. Description 1 035589 Meter Assembly, Gallons 035588 Meter Assembly, Imperial Gall
GASBOY 552A/553A Series Commercial Pumps 6-8 03/07/03 METER ASSEMBLY BREAKDOWN DIAGRAM
Parts List 03/07/03 6-11 METER ASSEMBLY BREAKDOWN PARTS 035589 Meter Assy., Gallon 035588 Meter Assy., Imp. Gallon 035556 Meter Assy., Liter Item
GASBOY 552A/553A Series Commercial Pumps 6-12 03/07/03 MOTOR ASSEMBLY DIAGRAM
Parts List 03/07/03 6-13 MOTOR ASSEMBLY PARTS Item Part No. Description 1 F37630 Motor, ½ HP, 552A, 115V/230V, 50Hz./60Hz. F37609 Motor, ¾ H
GASBOY 552A/553A Commercial Pumps Contents-2 03/07/03 Section 6: PARTS LIST General ...
GASBOY 552A/553A Series Commercial Pumps 6-14 03/07/03 PUMPING UNIT ASSEMBLY DIAGRAM
Parts List 03/07/03 6-15 PUMPING UNIT ASSEMBLY PARTS Item Part No. Description 1 021935 Coupling, Nipple 2 047009 Pulley, Idler 3 026038 Fittin
GASBOY 552A/553A Series Commercial Pumps 6-16 03/07/03 PUMPING UNIT ASSEMBLY BREAKDOWN DIAGRAM
Parts List 03/07/03 6-17 PUMPING UNIT ASSEMBLY BREAKDOWN PARTS 048227 Pumping Unit Assy., 552A 048424 Pumping Unit Assy., 553AMC Item Part No.
GASBOY 552A/553A Series Commercial Pumps 6-18 03/07/03 REGISTER ASSEMBLY WITH START-STOP LINKAGE DIAGRAM
Parts List 03/07/03 6-19 REGISTER ASSEMBLY WITH START-STOP LINKAGE PARTS Item Part No. Description 1 051211 Reset Rod 2 063964 Support Rod 3 0494
GASBOY 552A/553A Series Commercial Pumps 6-20 03/07/03 REGISTER ASSEMBLY WITH INTERLOCK DIAGRAM
Parts List 03/07/03 6-21 REGISTER ASSEMBLY WITH INTERLOCK PARTS Item Part No. Description 1 051213 Rod, Reset 2 063964 Rod, Support 3 049425 E-Ri
GASBOY 552A/553A Series Commercial Pumps 6-22 03/07/03 HAND CRANK ASSEMBLY DIAGRAM
Parts List 03/07/03 6-23 HAND CRANK ASSEMBLY PARTS Item Part No. Description 1 038605 Nut, 5/16-18 Hex Keps 2 030803 Bearing-Pltd Assy. 3 03002
03/07/03 1-1 Section 1 INTRODUCTION PURPOSE The GASBOY 552A/553A Commercial Pumps Installation/Operation/Parts Manual is provided to assist t
GASBOY 552A/553A Series Commercial Pumps 6-24 03/07/03 PULSER ASSEMBLY DIAGRAM
Parts List 0220 6-25 PULSER ASSEMBLY PARTS Item Part No. Description 1 021788 Pulser, 10:1 047648 Pulser, 100:1 2 011954 Bearing, Nyliner 3 04
GASBOY 552A/553A Series Commercial Pumps 6-26 03/07/03 ACCESSORIES AND FIELD KITS Drip Tray 011982 Directs fuel from an internal leak to the ou
GW01 - 6/04/02 Rev. 1 WARRANTY General Statements: Gasboy International LLC. warrants all new equipment manufactured by Gasboy against defective ma
GASBOY 552A/553A Commercial Pumps 1-2 03/07/03 Optional accessories include: additional hose lengths, external filter kits, vertical check valve, h
03/07/03 2-1 Section 2 INSTALLATION BEFORE YOU BEGIN Before uncrating the pump, inspect the crate for damage. A damaged crate indicates poss
GASBOY 552A/553A Commercial Pumps 2-2 03/07/03 11. DO NOT use power line wiring of inadequate capacity. (Use gauge specified by the wiring diagra
Installation 03/07/03 2-3 INSTALLATION LAYOUT
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